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  • 低壓真空滲碳淬火爐
  • 低壓真空滲碳淬火爐

單室臥式低壓滲碳氣淬爐

真空雙室低壓滲碳氣淬爐,具有滲碳、氣淬和加壓氣冷多種功能。主要用來對模具鋼、不銹鋼、高速鋼、高合金鋼工模具、淬火、退火、回火以及對中、低碳合金鋼進行滲碳淬火,多種真空熱處理工藝。可以實現一次強滲碳、脈沖滲碳等滲碳方式等工藝

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        單室臥式低壓滲碳氣淬爐

產品名稱:單室臥式低壓滲碳氣淬爐(上下交替氣冷型)

Name: Single chamber horizontal low pressure Carburizing gas quenching furnace (upper and lower alternate air cooling type)

 

用途:真空雙室低壓滲碳氣淬爐,具有滲碳、氣淬和加壓氣冷多種功能。主要用來對模具鋼、不銹鋼、高速鋼、高合金鋼工模具、淬火、退火、回火以及對中、低碳合金鋼進行滲碳淬火,多種真空熱處理工藝。可以實現一次強滲碳、脈沖滲碳等滲碳方式等工藝。

Application: The vacuum double-chamber low-pressure carburizing gas quenching furnace has many functions of carburizing, gas quenching and pressure air-cooling. Is mainly used for carburizing and quenching the die steel, the stainless steel, the high-speed steel, the high-alloy steel tool, the quenching, the annealing, the tempering and the centering and low-carbon alloy steel, and a plurality of vacuum heat treatment processes. Can realize the process of one-time high-carburizing, pulse carburizing and so on.

真空雙室低壓滲碳氣淬爐具有以下特點

Vacuum double chamber low pressure Carburizing gas quenching furnace has the following characteristics

1.  智能化,自動化程度高,可實現工藝運行一鍵啟動

Intelligent, high degree of automation, can achieve one-button start-up of process operation.

2.  符合(國家十二五環保)規劃,明顯節能40-60%,無危險

In accordance with (the 12th five-year Plan of the State), the energy saving is 40% to 60% obviously with no danger.

3.  可實現自由生產,隨時開爐停爐

Free production can be realized and furnace can be opened and shut down at any time.

4.  滲碳介質消耗少,可忽略不計

Less carburizing medium consumes and can be ignored.

5.  可實現盲孔滲碳和高溫滲碳

Blind hole Carburizing and high temperature Carburizing can be realized.

6.  工件表面質量好,熱處理變形小,滲層均勻,重復性好,無內氧化,無尖角過滲無炭黑等優點

The workpiece has the advantages of good surface quality, small heat treatment deformation, uniform layer, good repeatability, no internal oxidation, no sharp corner and no carbon black, etc.

特點; Characteristics;

 

   專用的真空低壓滲碳模擬軟件,智能高效

Special vacuum low-pressure carburizing simulation software, intelligent and efficient

 

 ★  采用高效方形換熱器, 冷卻速度提高80%

The cooling rate is increased by 80% by using high efficiency square heat exchanger.

 

 ★  采用雙風機對流均勻冷卻

Uniform cooling with double-fan convection

 

 ★  加熱元件沿加熱室圓周360度均勻布置,溫度均勻性高

The heating element is evenly arranged along the circle of the heating chamber at 360 degrees, and the temperature uniformity is high.

 

★  加熱室采用外絕緣結構,減少杜絕滲碳炭黑污染

The heating chamber adopts the external insulation structure to reduce the pollution of the carburized carbon black.

 

 ★  采用碳氈為加熱室隔熱層,使用壽命長

The carbon felt is used as the heat-insulating layer of the heating chamber, and the service life is long.

 

★  滲碳氣體噴嘴沿加熱室圓周及前后均勻布置,滲碳層厚度均勻

Carburizing gas nozzles are uniformly arranged around and before and after the heating chamber, and the thickness of carburized layer is uniform.

 

   滲碳工件變形小,生產效率高,使用成本較氣體滲碳節能40%以上

The Carburizing workpiece has the advantages of small deformation, high production efficiency and more than 40% energy saving compared with gas Carburizing.

 

 ★  編程工藝靈活輸入,機械動作穩定可靠,故障自動報警/顯示

Flexible input of programming process, stable and reliable mechanical action, automatic alarm / display of fault

 

 ★  氣淬風機變頻驅動,對流加熱功能可選、九點測溫可選

Frequency conversion drive of gas quenching fan, optional convective heating function, optional temperature measurement at nine points.

 

   全智能化工業計算機控制系統并有一套手動操作系統

Fully intelligent chemical industry computer control system and a manual operating system.

 

★  操作簡潔、編程工藝靈活輸入、機械動作穩定可靠

The operation is simple, the programming process is flexible input, the mechanical action is stable and reliable.

 

★  手動/半自動/自動 故障自動報警/顯示

Manual / semi-automatic / automatic fault automatic alarm / display.

 

技術參數:Technical data:

 型號 /model

 標準規格以及定制

Standard specifications and customization

最高溫度

Maximum temperature

1350

 深層控制

Deep control

 輸入滲層材料LPC工藝智能計算

Intelligent calculation of PLC process for input permeable layer material.

 流量控制

Flow control

 流量智能計算

Intelligent flow calculation

 滲碳壓力

Carburizing pressure

 1000pa以內

Within 1000pa

 淬火介質

Quenchant

 高純氮氣(N2

High purity nitrogen (N2)

 淬火壓力

Quenching pressure

20-25Bar

 淬火方式

Quenching mode

 交替氣冷

Alternating air cooling

 風冷方式

Air cooling mode

 變頻調速及等溫淬火

Frequency conversion Speed Regulation and Isothermal quenching

 極限真空

Ultimate vacuum

6.7X10-1 Pa/6.7X10-3Pa

 抽氣時間

Pumping time

 大氣壓-6.7X10-1Pa15Min

Atmospheric pressure-6.7X10-1Pa (15Min)

 泄漏率

Leak(age) rate

0.5pa/H

 滲碳流程

Carburizing process

 脈沖式滲碳

Pulse Carburizing

 控制方式

Control method

 PLC數字式程序控制

PLC digital program control

 低壓電器

Low-voltage apparatus

Schneider

 高壓電器

High-voltage electrical apparatus

Schneider

 溫控儀

Temperature controller

Eurotherm 26040.1級)

(Grade 0.1)

 工控機

IPC Industrial Personal Computer

 臺灣研華

Weihua, Taiwan

 真空泵

vacuum pump

 萊寶真空泵

vacuum pump, Leibao

 質量流量計

mass flowmeter

美國Mass Flowmeter; United States

 真空壓力傳感器

Vacuum pressure sensor

德國Vacuum pressure sensor; Germany

 

 

產品 規格/ Specifications

注:特殊規格要求可根據客戶要求定制

Note: Special specification requirements can be customized according to customer requirements.

 

以下參數可根據工藝要求調整,不作為驗收依據,具體以技術方案和協議為準

The following parameters may be adjusted according to the process requirements and shall not be used as the basis for acceptance, depending on the technical scheme and agreement.

 

 

 參數/型號

Parameter/ Model

PJ-ST446

PJ-ST557

PJ-ST669

PJ-ST7711

PJ-ST8812

PJ-ST9916

 有效熱區W×H×L

Effective hot zone

400×400×600

500×500×700

600×600×900

700×700×1100

800×800×1200

900×900×1600

 裝載重量 KG

Load weight

200

300

500

800

1200

2000

 最高溫度 (℃)

Max.temprature

1350

1350

1350

1350

1350

1350

 爐溫均勻性 (℃)

Furnace temperature uniformity

±5

±5

±5

±5

±5

±5

 真空度 Pa

Vacuum degree

4.0 E -1/

6.7 E -3

4.0 E -1/

6.7 E -3

4.0E-1/6.7 E -3

4.0 E -1/

6.7 E -3

4.0 E -1/

6.7 E -3

4.0 E -1/

6.7 E -3

 壓升率 Pa

Pressure rise rate

≤0.5

≤0.5

≤0.5

≤0.5

≤0.5

≤0.5

 滲碳介質

Carburizing medium

C2H2N2

C2H2N2

C2H2N2

C2H2N2

C2H2N2

C2H2N2

 滲碳壓力 mbar

Carburizing pressure

5-20

5-20

5-20

5-20

5-20

5-20

 控制方式

Control method

 多級脈沖

Multi-pulse

多級脈沖

Multi-pulse

多級脈沖

Multi-pulse

多級脈沖

Multi-pulse

多級脈沖

Multi-pulse

多級脈沖

Multi-pulse

 淬火介質

Quenchant

氮氣/氬氣

Nitrogen/Argon           

氣淬壓力 bar

Gas quenching pressure

12-25

12-25

12-25

12-25

12-25

12-25

               


  



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單室臥式低壓滲碳氣淬爐


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