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  • 真空低壓滲碳高壓氣淬爐
  • 真空低壓滲碳高壓氣淬爐

雙室真空低壓滲碳氣淬爐

真空雙室低壓滲碳氣淬爐,具有滲碳、氣淬和加壓氣冷多種功能。主要用來對模具鋼、不銹鋼、高速鋼、高合金鋼工模具、淬火、退火、回火以及對中、低碳合金鋼進行滲碳淬火,多種真空熱處理工藝。可以實現(xiàn)一次強滲碳、脈沖滲碳等滲碳方式工藝

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        雙室真空低壓滲碳氣淬爐

產(chǎn)品名稱:雙室真空低壓滲碳氣淬爐

Name:Double chamber vacuum low pressure carburizing gas quenching furnace.

用途:真空雙室低壓滲碳氣淬爐,具有滲碳、氣淬和加壓氣冷多種功能。主要用來對模具鋼、不銹鋼、高速鋼、高合金鋼工模具、淬火、退火、回火以及對中、低碳合金鋼進行滲碳淬火,多種真空熱處理工藝。可以實現(xiàn)一次強滲碳、脈沖滲碳等滲碳方式工藝。

Application: The vacuum double-chamber low-pressure carburizing gas quenching furnace has many functions of carburizing, gas quenching and pressure air-cooling, is mainly used for carburizing and quenching the die steel, the stainless steel, the high-speed steel, the high-alloy steel tool, the quenching, the annealing, the tempering and the centering and low-carbon alloy steel, and a plurality of vacuum heat treatment processes. Can realize the process of one-time high-carburizing, pulse carburizing and so on.

真空雙室低壓滲碳氣淬爐具有以下特點

1. Vacuum double chamber low pressure Carburizing gas quenching furnace has the following characteristics

Intelligent, high degree of automation, can achieve one-button start-up of process operation

 智能化,自動化程度高,可實現(xiàn)工藝運行一鍵啟動

2.  符合(國家十二五環(huán)保)規(guī)劃,明顯節(jié)能40-60%,無危險

In accordance with (the 12th five-year Plan of the State), the energy saving is obviously 40% to 60%,no danger.

3.  可實現(xiàn)自由生產(chǎn),隨時開爐停爐

Free production can be realized and furnace can be opened and shut down at any time.

4.  滲碳介質(zhì)消耗少,可忽略不計

Less Carburizing medium consumes and can be ignored.

5.  可實現(xiàn)盲孔滲碳和高溫滲碳

Blind hole Carburizing and high temperature Carburizing can be realized.

6.  工件表面質(zhì)量好,熱處理變形小,滲層均勻,重復性好,無內(nèi)氧化,無尖角過滲無炭黑等優(yōu)點

The workpiece has the advantages of good surface quality, small heat treatment deformation, uniform layer, good repeatability, no internal oxidation, no sharp corner and no carbon black, and so on.

 特點; Characteristics;

 

   專用的真空低壓滲碳模擬軟件,智能高效

Special vacuum low-pressure carburizing simulation software, intelligent and efficient

 

 ★  采用高效方形換熱器, 冷卻速度提高80%

The cooling rate is increased by 80% by using high efficiency square heat exchanger.

 

 ★  采用雙風機對流均勻冷卻

Uniform cooling with double-fan convection

 

 ★  加熱元件沿加熱室圓周360度均勻布置,溫度均勻性高

The heating element is evenly arranged along the circle of the heating chamber at 360 degrees, and the temperature uniformity is high.

 

★  加熱室采用外絕緣結構,減少杜絕滲碳炭黑污染

The heating chamber adopts the external insulation structure to reduce the pollution of the carburized carbon black.

 

 ★  采用碳氈為加熱室隔熱層,使用壽命長

The carbon felt is used as the heat-insulating layer of the heating chamber with long service life

 

★  滲碳氣體噴嘴沿加熱室圓周及前后均勻布置,滲碳層厚度均勻

Carburizing gas nozzles are uniformly arranged around and before and after the heating chamber, and the thickness of carburized layer is uniform.

 

   滲碳工件變形小,生產(chǎn)效率高,使用成本較氣體滲碳節(jié)能40%以上

The Carburizing workpiece has the advantages of small deformation, high production efficiency and more than 40% energy saving compared with gas Carburizing.

 

 ★  編程工藝靈活輸入,機械動作穩(wěn)定可靠,故障自動報警/顯示

Flexible input of programming process, stable and reliable mechanical action, automatic alarm / display of fault

 

 ★  氣淬風機變頻驅(qū)動,對流加熱功能可選、九點測溫可選

Frequency conversion drive of gas quenching fan, optional convective heating function,optional temperature measurement at nine points

 

   全智能化工業(yè)計算機控制系統(tǒng)并有一套手動操作系統(tǒng)

Fully intelligent chemical industry computer control system and a manual operating system

 

★  操作簡潔、編程工藝靈活輸入、機械動作穩(wěn)定可靠

Simple operation , the programming process is flexible input, the mechanical action is stable and reliable,

 

★  手動/半自動/自動 故障自動報警/顯示

Manual / semi-automatic / automatic fault automatic alarm / display

 

配置選擇/Configure select:

 

  爐型選則: Selection of furnace type:

雙室臥式

Double chamber horizontal

單室立式 Single-chamber vertical

 

 中間隔熱門 :Middle septum hot

 機械傳動 Mechanical drive

氣動 /Pneumatic

 

 爐膽 /flue

    石墨加熱元件與石墨氈復合屏合成結構;

Synthesis structure of Graphite heating element and Graphite felt Composite screen          

氣淬方式

Gas quenching mode:

爐體外置換熱器循環(huán)冷卻 Circulating cooling of external heat exchanger of furnace body

爐體內(nèi)置換熱器循環(huán)冷卻 Circulating cooling of displacement heater in furnace body

 

真空泵組和真空計;

Vacuum pump set and vacuum gauge

 

 進口

Imported

 高品質(zhì)國產(chǎn)

High quality Made in china

 

 真空度:

Vacuum degree

 高真空

High vacuum

 中真空

Medium vacuum 

 

PLC:

 

 西門子

Siemens

 歐姆龍

OMRON

 三菱

Mitsubishi

 溫控儀表

Thermostat meter

歐陸

EUROTHERM

導電

Electric conduction

 

 熱電偶 :

Thermocouple

 S型分度號

S-type dividing number

 滲碳專用熱電偶 Special-purpose thermocouple for carburizing

 

  記錄儀 :

Grapher :

 

  有紙記錄儀

Paper recorder

 

 無紙記錄儀

Paperless recorder

 

 

 人機界面:

Human-computer interface

 模擬屏

Analog screen

 

 計算機觸摸屏

Computer touch screen

 

 電器元件

Electrical component

  高品質(zhì)國產(chǎn)

High quality domestic

  施耐德

Schneider

  西門子

Siemens

 質(zhì)量流量計

Mass flowmeter

美國Mass Flowmeter;Made in  United States

 

 

 真空壓力傳感器

Vacuum pressure sensor

德國Vacuum pressure sensor; Made in Germany

 

 

產(chǎn)品 規(guī)格/ Specifications

注:特殊規(guī)格要求可根據(jù)客戶要求定制

Note: Special specification requirements can be customized according to customer requirements

以下參數(shù)可根據(jù)工藝要求調(diào)整,不作為驗收依據(jù),具體以技術方案和協(xié)議為準

The following parameters may be adjusted according to the process requirements and shall not be used as the basis for acceptance, depending on the technical scheme and agreement

 

 參數(shù)/型號

Parameter/ Model

PJ-ST446

PJ-ST557

PJ-ST669

PJ-ST7711

PJ-ST8812

PJ-ST9916

 有效熱區(qū)W×H×L

Effective hot zone

400×400×600

500×500×700

600×600×900

700×700×1100

800×800×1200

900×900×1600

 裝載重量 (KG

load weight

200

300

500

800

1200

2000

 最高溫度 (℃)

Max.temprature

1350

1350

1350

1350

1350

1350

 爐溫均勻性 (℃)

Furnace temperature uniformity

±5

±5

±5

±5

±5

±5

 真空度 (Pa

vacuum degree

4.0 E -1/

6.7 E -3

4.0 E -1/

6.7 E -3

4.0E-1/6.7 E -3

4.0 E -1/

6.7 E -3

4.0 E -1/

6.7 E -3

4.0 E -1/

6.7 E -3

 壓升率 (Pa

Pressure rise rate

0.5

0.5

0.5

0.5

0.5

0.5

 滲碳介質(zhì)

Carburizing medium

C2H2N2

C2H2N2

C2H2N2

C2H2N2

C2H2N2

C2H2N2

 滲碳壓力 (mbar

Carburizing pressure

5-20

5-20

5-20

5-20

5-20

5-20

 控制方式

control method

 多級脈沖

Multi-pulse

多級脈沖

Multi-pulse

多級脈沖

Multi-pulse

多級脈沖

Multi-pulse

多級脈沖

Multi-pulse

多級脈沖

Multi-pulse

 淬火介質(zhì)

Quenchant

氮氣/氬氣

Nitrogen/Argon           

氣淬壓力 (bar

Gas quenching pressure

12-25

12-25

12-25

12-25

12-25

12-25

               


  



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